Sausage stuffing funnel

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el Ducko
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Post by el Ducko » Sun Jul 22, 2012 14:26

Thanks to a recent NASA (National Association of Sausage Associations) development, you... yes, YOU! ...can now have your very own "Russ-n-Ross Ram-Rod" Small Batch Sausage Stuffer, version 2, for a mere pittance. Yes, folks, they never found WMDs in Iraq, and you'll never find them in any store, but if you call now, you can assemble your very own Widget for Meat Distribution for only $25 or so. Operators are standing by...

Image
Navel Research Laboratory photo, showing grandchildren for size comparison.

As you surely recall, Ross and I exchanged a series of exchanges (well... whatever they`re called) about better ways to stuff sausage, particularly when the amount to stuff is small. My old horn-style Sears Special 5 Lb. stuffer has about a 2 lb heel left when the plunger bottoms out. Try that on a 2 lb batch of sausage and you don`t get very far. So, Ross built himself a device from PVC pipe and machined wood and O rings and screw thread. ...a beauty! The problem is, Ross is a machinist and I`m not. (The other problem is, I`m too cheap to hire a machinist, but we won't go there.) So... what to do?

Inspired by Ross's most recent post, I hit the hardware store. My earlier efforts at building an all-PVC version had met with mixed success. I couldn`t exert enough force on a 2" diameter tube of sausage to force it through the stuffer tube and into the casing. The thing also required about five hands in order to hold everything. Heartened by Ross`s success with a threaded screw plunger but tempered by my failure with brute force, I decided to reduce the diameter to 1-1/2 inch PVC, which would fit into a mechanical caulking gun in place of the caulk. Fortified by a couple of sausage biscuits, I headed for the hardware store on a bright Saturday morning, determined to find the right parts.

The first thing I found was that I could discard the 1-1/2" idea. A larger "Liquid Nails" caulking gun was available. The 2" pipe I had been using fit into it with room to spare. I already had purchased a 2" ID to 1" OD reducer, and a female/female coupling fitting. By buying a slightly smaller washer to replace the one on the caulking gun (so it would fit up inside the 2" pipe), plus a 1-1/2" pipe cap, I was good to go. The clearance between the cap and the inside diameter of the 2" pipe is fairly close. Each of my existing stuffer tubes fit down into the reducer. With sausage meat in the pipe, compression forces hold both the stuffer tube and the cap in place.

As it turned out, I can lay the whole thing on its side, manipulating the casing with left hand and squeezing the handle on the caulking gun with the right (or vice versa). The only trick is to remember to put the stuffer tube through the end of the caulking gun before threading the hog casing onto it. This could be remedied by enlarging the hole in the end of the caulking gun, but as I said, I`m no machinist.

Did it help? Well, I only had about 2-1/2 ounces of sausage meat left over when finished, the majority of it left in the stuffer tube. It was just right for a well-earned little snack. Cleanup is literally a snap- - PVC pipe is designed for potable water service, snaps apart for cleaning (no need to glue it together), and cleans up with just soap and water. Contrast that with my nasty old hard-to-clean cast iron horn stuffer, which takes a half hour to disassemble and wash, dry and lubricate and put away.

Next...??? I may cut two additional lengths of 2" pipe so I can load everything and go. My first run, which was a nominal 2 lb. batch of Greek Loukanikos, I had to pull the 2" pipe only once to reload. For up to, say, 5 lbs, I should pre-load three lengths of pipe and stuff a single length of casing. Then, for each other couple of pounds, I`ll fit another "short" of casing, refill the three pipe segments, and go again.
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Post by ssorllih » Sun Jul 22, 2012 17:22

Brilliant!! Must have set you back all of about twenty bucks.
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Post by el Ducko » Mon Jul 23, 2012 03:36

That includes the price of the sausage biscuits. :mrgreen:
Thanks for the inspiration.
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Post by ssorllih » Mon Jul 23, 2012 04:16

Now we need to develop a sausage coiler that will make neat coils while we just fill the casings.
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Post by el Ducko » Thu Jul 26, 2012 02:21

ssorllih wrote:Now we need to develop a sausage coiler that will make neat coils while we just fill the casings.
Now that you mention it, I have an old string trimmer in the garage, and some voice box parts from a "Tickle Me Elmo" who underwent sudden surgery one Christmas night after the grand-kiddies were (at last) again snug in their beds.

...didn't know that elective surgery means you can all vote for it, but here's a great example. :mrgreen:
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Post by ssorllih » Thu Jul 26, 2012 03:13

Have you seen the jerky gun at The sausage maker web site?? looks a lot like your version of a stuffer with a flattened stuffing tube. They want about 125 USD for it. I think that for small batch sausage making we have the right stuffin'.
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Post by Chuckwagon » Thu Jul 26, 2012 07:21

Hey Ross, you wrote:
Have you seen the jerky gun at The sausage maker web site?? looks a lot like your version of a stuffer with a flattened stuffing tube. They want about 125 USD for it.
What? :shock:
Look again ol' pard. And let Nancy clean your glasses from now on. :wink:
Here`s a link: http://www.sausagemaker.com/jerkysupplies.aspx

#32082 Jerky Shooter is $29.99
#32086 Jerky Gun (Junior) is $29.99
#32085 Jerky Gun is $49.99

Best Wishes,
Chuckwagon
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Post by ssorllih » Thu Jul 26, 2012 13:09

I was wrong. It is Cabela's catalog. Very sorry.
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Post by el Ducko » Thu Jul 26, 2012 14:25

I did look at the one sold by Gander Mountain, but dismissed it for a couple of reasons. It was partly the size, and partly the capacity (jerky production rate is pretty low, I would guess), and seems like the one I saw was made of thin polycarbonate plastic. Probably I rejected it because it cost more money than I thought it was worth. (...but then, I don't make jerky, so who am I to say?)

...don't know why I didn't keep on exploring the caulk gun approach until later. As a force multiplier, a caulk gun is pretty good, and that's what was needed for this application.

Maybe a jerky shooter will do the job (anyone out there own one, who would be willing to try stuffing sausage with it?) but, like Ross says, "I think that for small batch sausage making we have the right stuffin'." ...or stuffer. ...or whatever. :mrgreen:
Experience - the ability to instantly recognize a mistake when you make it again.
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Post by el Ducko » Thu Aug 02, 2012 02:31

Followup report on the "Ross-N-Russ Ram-Rod" small batch sausage stuffer. :arrow:

A couple of days ago, I found a good price on a 4+ lb. pork butt, bought a pound of 80/20 ground beef, and pulled a spare bag of frozen ground pork and a pound of frozen lamb out of the freezer.
---Made a 2+ lb. batch of Hill Country Sausage with beef/pork.
---Make a 2 lb. batch of Loukanikos with pork & lamb.
---With the rest of the ground pork, made less than a pound of a chorizo recipe from Toluca, Mexico, for the next post in my series titled "Chorizos of the Inner Planets." (Gotta finish the Mayan section before December 12, 2012, or it'll be too late. :wink: )

There was just enough left from each batch after stuffing to make and fry a small test patty. Cleanup was easy -- soap and water, then I stuck everything except the caulk gun into the dishwasher. Tonight, we had the loukanikos, some home-made spanikopita (spinach pie), and okra (for our South Carolina guest who now lives in New Joisey.)

Anybody wanna buy a slightly used 5 lb. horn stuffer? With the handle mounted, it would make a good boot scraper next winter. :mrgreen:
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Post by ssorllih » Thu Aug 02, 2012 03:16

These days the stores are selling a plastic handle bottle brush that is about 2 inches in diameter. just right for grinder bodies and canning jars and the Russ-N-Ross Ram Rod sausage stuffer.
Ducky, We Just might start a trend - sausage batches exactly the size Stan Marianski details in his book. We can try so many more recipes this way.
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Post by el Ducko » Thu Aug 02, 2012 17:26

ssorllih wrote: Ducky, We Just might start a trend - sausage batches exactly the size Stan Marianski details in his book. We can try so many more recipes this way.
Exactly my thought. Hey! We could become rich and famous... Uh, famous... uh, ...we could try more recipes.

Some musings on small batches:
Looks like the lower limit for the stuffer is about 2-1/2 ounces, so a quarter-pound recipe is a feasible (but frustratingly small) lower limit.
:mrgreen: Good news- - Still no need to stuff bread or rice between batches.
:razz: Bad news- - At small batch size, ingredient measurement accuracy decreases.

So, even though the smallest physically feasible recipe is Marianskis' one-kilo recipes done in 100 gram batches (a little under a quarter pound), spice levels run about a tenth of a gram, and any given spice amount will be wildly inaccurate. Our best bet is to stick with the one kilo size, where spice levels of 0.1% or so come out to 1 gram per batch and my scale's accuracy, +/- 0.1 grams, causes a 10% error.

Screening Tests:
If you really want to push it, though, while testing a single ingredient, you could divide a one-kilo batch in half, divide the ingredient to be tested in half, add one half to the half batch (label it!), divide the other ingredient pile in half "by eyeball", add the eyeballed half to the remaining half batch (labelled), and stuff both separately. This will give you a reasonable shot at telling whether adding that level of an ingredient makes an impact or not. It says nothing about the amount of spice being sufficient, so you might want to run a series of batches, increasing (perhaps doubling, if you can't yet taste it) the ingredient each time, until you can taste the impact. At that point, your approach changes from screening to optimizing.

Optimizing:
More about that later, if anyone is interested. Basically, now that you've found an effect, keep increasing (at a smaller increase of amount) until you pass the point where it tastes improved. Then, search between the last two amounts by cutting the amount of increase or decrease in half, iterating until and optimum is found. People make careers of such foolishness. Due to business reasons, most aren't allowed to spend that much time doing this, so there are optimum ways of doing whatever it is you have time for. Welcome to the world of statistics, and specifically to Analysis of Variance (ANOVA). :cool:

Next semester, we'll cover... :roll:
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Post by ssorllih » Thu Aug 02, 2012 20:16

More good news. I can weigh to 10 milligrams. Perhaps the optimal approach would involve a kilogram of mince prepared with salt, cure and the required water. Then we could divide and conquer in 200 gram portions.
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Post by Chuckwagon » Fri Aug 03, 2012 00:08

Oh Noooooo! Ross is even startin' to sound like El Duckster. Is there any hope?
If it looks like a duck, walks like a duck, and quacks like a duck, it probably needs more time on the grill! :D
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Post by ssorllih » Fri Aug 03, 2012 00:36

There is always hope! But there is not always success.;(
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